Advantages of Quality Concrete Production
Quality control is the process of lowering variation in a product and manufacturing a uniform material. This method also ensures the rational use of available materials. In addition, quality control reduces costs by avoiding overspending on weak areas. It also promotes completion of a project. Here are some of the advantages of quality control:
MCDM model
A multi-criteria decision-making (MCDM) model for quality concrete production was developed using a new approach. The new model optimizes multiple outcomes simultaneously in a flexible and systematic manner. The results of the study were almost identical to the ones obtained by previous researchers. This new model has a number of advantages. It can be used to solve many real-world problems in manufacturing and construction. The research will benefit a wide range of companies, from large-scale construction companies to local contractors.
The development of a concrete mixture design process is complex, because of the multiple properties of the mix in the green and hardened states. Many variables in the mix can influence the quality of concrete, and the appropriate proportion of these factors is crucial. This new multi-criteria decision-making method is based on TOPSIS methodology, which uses fuzzy settings to select concrete mix factors. This model is aimed at sustainable quality management and includes three objective properties of quality concrete.
The new model can be applied to both conventional and non-conventional concrete. It is a hybrid multi-criteria decision-making method, which integrates fuzzy DEMATEL, anti-entropy weighting technique, and VIKOR method to simplify data collection. The method is based on seven criteria, which are defined based on the barriers in the COQ model. The boundary between each criterion is defined according to the scenario that is being studied.
The MCDM model for quality concrete production is a practical and cost-effective way to create sustainable concrete mixtures. It can help reduce the impact of concrete production on the environment, CO2 emissions, and natural resources. In addition, it can help make concrete that meets the requirements of society and the environment. These objectives can be achieved with the proper proportions of concrete ingredients and the use of sustainable materials. With a quality concrete mixture, the environmental and socioeconomic factors will improve.
MCDM fuzzy TOPSIS
Fuzzy TOPSIS is a multi-criteria decision-making approach for the design of concrete. It combines the characteristics of concrete components such as the compressive strength, age, and moisture content to make concrete mixtures. It is also suitable for designing concrete mixes with various components, including fly ash and silica fume. Moreover, fuzzy TOPSIS can be used to compare the strengths of various mixes in a variety of environments.
MCDM fuzzy TOPSIS was initially applied to the selection of concrete materials in a manufacturing process. It was based on linguistic variables and multi-decision criteria. A study by Hamdia et al. applied the method to a production process of reinforced cement concrete buildings. It found that fuzzy TOPSIS was more accurate than the traditional MCDM method. The paper further discussed the advantages and disadvantages of using fuzzy TOPSIS in concrete production.
A new multi-criteria decision-making methodology based on the Technique of Order Preference Similarity to the Ideal Solution (TOPSIS) was developed and applied to a fuzzy setting for the selection of concrete mix factors. Its aim is to help the production process become more sustainable by improving the quality of concrete. Hence, three objective properties of sustainable quality concrete were adopted as criteria in the proposed MCDM model.
Hybrid MCDM fuzzy TOPSIS integrates several fuzzy methods and techniques for the assessment of multiple criteria. A hybrid fuzzy MCDM fuzzy TOPSIS approach combines the fuzzy DEMATEL method with the antientropy weighting technique and the FVIKOR method to address the seven criteria. Moreover, the criteria relationship map is illustrated as a two-dimensional cluster. It can also help managers assess the best quality cost framework in the production process.
Automated process management
RBU Master’s experts developed a new automated process management software for concrete production. The software helps manage three of the four production phases: concrete batching, mixing, and delivery. The software is fully integrated with the concrete batching plant automation system and provides visibility of all of the processes. It allows for easy monitoring of production processes and enables the company’s leadership to make changes when necessary. This makes production more efficient and increases productivity.
The software is also useful for recycling concrete. After it is processed, ITCM sends data about the concrete to the plant via a wi-fi connection or data exchange sim card. The producer, customer, and consultant can access the quality data in real-time. This software allows them to make decisions based on real-time data without having to visit the site. In addition to that, ITCM also makes it easy for them to manage problems with the production process. It also saves time and energy.
Accurate weighting of the components of a batch is an important factor for controlling the quality of the finished product. Improving batching accuracy improves the performance of the concrete and reduces costs and environmental impact. It also helps reduce the need for frequent tuning of concrete plants. By monitoring the weight of the aggregate, the production plant can reduce over or under-batching of materials, resulting in poor product quality and inconsistent yield.
MCT’s team worked closely with Gage Brothers to design and build the batching plant. The team developed a customized solution based on their requirements, and developed a lasting relationship with the client. MCT also took care of the logistical arrangements in the Italian production headquarters and on the job-site. Finally, MCT met the strict installation schedule set by the client. A new batch plant for precast concrete was born.
The human factor is a common problem with manual work. Even the smallest mistake can add up to massive inaccuracies in a construction chain. A single miscalculation in a large estimation Excel can cause a higher bill than expected and may require rework. Using automated process management software, the risk of human error is reduced to an absolute minimum. Automation software will also ensure consistent results and eliminate resource waste.
Testing equipment
The latest microprocessor-controlled compression testing equipment is capable of providing fast, accurate results with minimum operator involvement. They also enable you to test a variety of specimen sizes, reducing the amount of time spent calibrating and operating the device. The following are some examples of the different types of testing equipment. These will help you produce a high-quality concrete mix. In addition to these, they are also affordable, making them an attractive option for your business.
A variety of compression and flexural testing equipment is available for use in quality control laboratories. These machines are capable of measuring the strength of concrete under a wide range of conditions. Many are also equipped with load cells for use in compression and flexural testing. These machines are ideal for testing concrete of various strengths, and you can even use them in conjunction with testing frames. In addition to their versatility, these machines can also be used to correct a specimen’s dimension and aspect before being tested.
The SmartMix dashboard allows producers to make adjustments to the proportions of the mix, and the artificial intelligence algorithm, Roxi, provides smart recommendations based on millions of data points. By ensuring that your concrete is producing the quality you need, you can be confident that it will meet all design requirements. Further, it helps you stay up to date on industry standards and provide more accurate results. In addition, these tools help you avoid mistakes and improve the quality of your concrete.
The most modern testing equipment for concrete allows for considerable improvements in quality control. By enabling suppliers to provide materials specifically suited for a particular application, you can ensure that your concrete is structurally sound. This will not only increase the safety of your building, but also increase the profit of your supplier. With all of these benefits, concrete testing is an essential part of any construction project. The equipment is inexpensive, reliable, and very easy to use.
Other equipment required for testing concrete includes curing boxes, spray heads, and measuring devices. The curing process can be controlled by using a moisture room control system and a variety of curing accessories, including thermometers and penetrometers. Whether you need to check the curing process or measure the strength of a precast section, you can find the equipment you need from Myers. You will be amazed at the many different options that Myers has to offer.